Characterization of Process Influences on Microstructure and Mechanical Properties of Long Glass Fiber Reinforced Polyamide 6 Plates in Compounding and Compression Molding
Wissenschaftliche Schriftenreihe des Fraunhofer ICT, Band 102
Christoph Schelleis
Hrsg.: Fraunhofer ICT, Pfinztal
2026, 204 S., rum., mostly col. illus. and tab., Softcover
Sprache: Englisch
Karlsruhe, KIT, Diss., 2025
Fraunhofer Verlag
ISBN 978-3-8396-2157-8

zur Open Access Version

Inhalt
The long fiber thermoplastic direct LFT-D compression molding process allows for economical production of thin composite parts. Material innovations require a development framework from production over characterization to evaluation.

This work revolves around the material characterization during DoE process factor optimization for a compression molded glass fiber reinforced polyamide 6 composite. Resulting fiber weight contents range from 20 % to 60 %. Mechanical properties are quality features in the DoE evaluation.

The density of the plastificate is inhomogeneous. A short-shot study was conducted, and flow front skewness was found to originate in those density differences causing fiber orientation deviations after molding. Fiber content is migrating towards the end of the flow path during compression molding. These findings are discussed in regards to process factors. A high roving count has the most negative interactions and accordingly, the screw speed should be set at a medium to high level. The fiber content is the decisive influence on all properties, mechanically and microstructurally. In this framework, new LFT-D materials can be efficiently characterized.

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